I'm really just the village head

Chapter 228 Shock: The power of assembly line optimization (monthly ticket 1400 plus more) (5/8)

After Liu Chunlai's reminder, Sun Xiaoyu quickly discovered the problem.

"If you subdivide, take the main part of the clothes as one process, the sleeves are also divided into one process, and the collar is also done by a special person, and then a special person is used to lock the hemming..."

She is the chief engineer and understands all the processes.

"Adjust the position of the sewing machine. A complete process is used as a production line. The porters are responsible for handling. The previous process is completed and placed directly in the middle of the next process..." The more Sun Xiaoyu thinks about it, the more he feels that this can improve a lot. s efficiency.

Liu Chunlai did not say a word.

He doesn't understand this.

Listening to Sun Xiaoyu's self-talk, naturally there is no way to suggest.

"If it is possible, just experiment. It won't be long." Liu Chunlai hopes to see the results immediately.

No matter how much it is said, no matter how strong the theoretical analysis is, it is impossible to directly experiment as quickly.

The sewing machines in the factory are all old-fashioned mechanical pedals, not electric.

Each sewing machine is on a small table, and each post has a lot of distance. The workbench on one side is placed with cut fabrics, and the other side is used to hold semi-finished products that have been sewn.

This will really waste a lot of time.

Sun Xiaoyu summoned a few technicians to talk about their ideas, and then everyone put forward their own views.

During the whole process, Liu Chunlai did not speak.

He doesn't express opinions about things he doesn't understand.

Later, Sun Xiaoyu shouted to several young female workers who were busy: "Liu Qing, Wang Xiaolan, your team first stop."

Several female workers with sweat on their foreheads looked at Sun Xiaoyu suspiciously.

"Sun Gong, is there any problem?" Wang Xiaolan, who was in her twenties and with short hair, asked Sun Xiaoyu suspiciously.

The clothes they processed before were all approved by Sun Xiaoyu, otherwise they would not dare to work hard, right?

"No problem, your group has the lowest efficiency. We discussed it and tried a new method..."

Sun Xiaoyu talked about his idea, and Liu Qing, who was about 20 years old and ordinary-looking, blushed and said, "Sun Gong, we will work hard to speed up and catch up with everyone's progress..."

She thought that Sun Xiaoyu was too slow to abandon their group.

It is really slow.

In one day, their group's output was only two-thirds of the other groups.

Although most of them are secondary school students, there are not many orders since they are assigned to the factory, and there are not many opportunities for you to practice.

"It's not the problem. Your speed is slow. If the new production method can increase efficiency, then others can also be faster." Sun Xiaoyu explained.

Liu Chunlai now understood why Sun Xiaoyu would find these young girls who were obviously not very experienced to experiment.

Experimenting with the lowest speed will not only not affect too much production, but also get more objective results.

"Clean up your hands first, move the sewing machine with the workbench..."

When all the workers in the team finished processing the garments on their hands, Sun Xiaoyu directed the management and technicians to help the girls reposition the sewing machines.

In the busy workshop, the movement here was quickly discovered by everyone.

However, it only took a look, and then quickly went to work.

This is even higher than the cost of refitting jeans before. A catty of rice is only 18 cents. If you can process a piece of clothing, you can buy more than a catty of rice. Who will feel bad about it?

Earn more money and cut one or two catties of meat for the family. Isn't it fragrant?

From the very beginning, there was a sewing machine per workbench, and then another workbench in the middle.

Under Sun Xiaoyu's arrangement, a group of female workers sat in front of the sewing machine again.

"From now on, Liu Qing is only responsible for sewing the left front part. After it is finished, put it on the workbench." Sun Xiaoyu directly put the material of the main part of the dress to the front where Liu Qing can easily get it with his left hand.

Liu Qing was puzzled, but still followed the instructions and started her work.

Align the side, arrange it, turn the wheel of the sewing machine by hand, step on the pedal with both feet, push back with one hand, and pull back from the other side with the other.

In less than a minute, this part is finished.

She was about to flip over and lock the edges.

"Put it on the workbench on the left, hand over the seam to the next process, you continue to process the next one..." Sun Xiaoyu stopped Liu Qing.

These young sewing workers were originally trained in managerial positions, and they were relatively more malleable because they hadn’t gotten a family since they came out of school.

Liu Qing didn't question any more, but left it behind and began to continue processing.

Sun Xiaoyu personally stared at the following procedures and guided the workers.

In fact, there is no need for guidance, and they can work independently to complete the whole set of clothes.

In each process, Liu Chunlai silently recorded the time beside him.

After the first garment was processed, if only the processing time was counted, it only took about 3 minutes!

Not to mention the female workers themselves, even Sun Xiaoyu thought it was incredible.

"In this way, 20 sets can be processed in one hour, and 160 sets in eight hours?" When the results were obtained, Sun Xiaoyu had some doubts about the results.

Liu Chunlai is still not very satisfied with this result.

Let Sun Xiaoyu continue to adjust.

"There are still problems with the first few processes. Especially the first process, I think it can be done a little more and merged with the following special seaming process..." Sun Xiaoyu did not expect that Liu Chunlai was still not satisfied with this. Capacity.

The boss is not satisfied and can only continue.

Finally, the process is optimized.

When I was eating at noon, no work was stopped.

The young female sewing workers did not complain, and cooperated with Sun Xiaoyu to improve.

In the end, the process continued to be optimized, and the position of the sewing machine began to be placed in a position that saves transit time under Liu Chunlai's reminder.

Liu Chunlai knows that assembly line production is not a good thing for workers.

Completely turn people into machines, repeat mechanical actions, and even just do one thing forever...

However, if these labor-intensive industries do not improve efficiency and reduce production costs, they will not have much market competitiveness.

When it finally came to work at two o'clock in the afternoon, it took only one and a half minutes from the beginning of sewing to the first garment coming out!

All managers and technicians look weird.

The female workers also looked excited.

Originally separated, they can process three or four pieces of clothes per hour.

Up to now, with the cooperation of six people, more than 40 pieces can be processed in one hour!

On average, it was much higher than before.

The salary is too much...

"Why is this? The process was also divided before, and cutting and sewing were all separate..." Sun Xiaoyu couldn't understand.

"That's because the previous process was not subdivided to such a degree, the time for changing locations, intermediate transfers, etc., was wasted. They are not yet skilled, and once they are skilled, the efficiency will be higher..."