Intelligent Industrial Empire

Chapter 38 Worker Classification System

Yang Guang was confused by Yun Fei's vision plan.For ten processing centers, the price alone has to exceed five million!Although Qingfeng Machinery has a strong momentum of development today, can the boss have such courage?

People like Yang Guang are watching the development of the CNC workshop, adding equipment almost every month!And these equipment, almost all entered Qingfeng Machinery Factory amidst the complaints of the boss Wang Qingfeng.Can Wang Qingfeng, who is not very enterprising, agree to Yun Fei's plan?

"Master, don't worry, I know what to do." Yun Fei has already said this to this point, how Yang Guang can't understand.Most of the skilled CNC technicians in the entire workshop were trained by Yunfei. When he came, he had already started the mode of old people bringing new people.

The reason why he did not allow apprentices like Ye Beichun to operate on the machine with no basis at all was because his training model came from the factory where he used to work.

Because of the original thinking mode, Yang Guang formulated extremely detailed training plans for apprentices.For the new apprentices, he asked the skilled workers who brought these apprentices to teach theories first, and waited until the apprentices had almost learned the theory before they started to learn about machine tools.

In other words, during the month when Yang Guang managed the CNC workshop, almost all the apprentices who entered the CNC workshop were not working and were paid for nothing.

Private enterprises are different from state-owned enterprises. The purpose of the existence of enterprises is to make profits. It is impossible to spend a lot of time, energy and money to train apprentices.After all, in this era, with the rapid growth of the domestic economy, the entire machinery industry has developed like a blowout, and countless new factories have been established. There is a huge demand for skilled operators, especially those with good skills.In the past few years, many private factories have spent a lot of energy to train their own skilled workers, but they did not expect most of the workers to leave their old proprietors under the temptation of money.

Qingfeng Machinery used to hook up many workers from other factories outside, and Yunfei also has no good feelings about workers who have no sense of belonging to the company and are too mobile.

It is precisely because of this that Wang Qingfeng is particularly worried that the skilled workers that his factory has spent a lot of energy training will be seduced by other factories, and then his factory will make wedding dresses for others.Yunfei also has this concern, so except for the first batch, the workers behind only teach basic operations and no longer train programming.

In the original world of Yunfei, many mechanical processing factories, especially CNC machining, divided workers into very detailed ones. Each factory only needs to ensure the stability of a few programming and process design technicians. For frontline operators, There is no attention at all.

The main job of the front-line operator is to clamp the parts to be processed on the Wang CNC machine tool, then press the green start button, and wait for the parts to be processed before removing them.Repeating these actions every day is basically equivalent to a cheap robot.Especially in factories that produce large quantities of products, one worker drives several machine tools.For this kind of work, anyone who has no foundation in CNC or machining can be competent after a short period of training.

Therefore, no factory will care about the resignation of front-line workers without the slightest technical content.Yunfei's current planning for Qingfeng Machinery's CNC workshop is basically based on this model.

Yang Guang has not been to Qingfeng Machinery for a long time, so he is not very clear about this.In his philosophy, the worker who operates the machine tool must be very proficient in the machine tool, otherwise the service life of the machine tool will be a severe test.Especially for these precision CNC machine tools, if you hit the main shaft a little bit, the whole main shaft may be scrapped.

The reason why the CNC workshop of Qingfeng Machinery has developed so rapidly is mainly because Yunfei, a man from later generations, knows the prospects of this industry.Out of blind trust in Yunfei, although Wang Qingfeng has to complain for several days every time he buys a CNC machine tool, but after completing the statistics at the end of the month, he sees the number on his company account soaring and praises himself from time to time. Yun Fei was left behind, an arrogant child who asked for food, shelter and cigarettes.

Although Yang Guang explained what he should do, Yun Fei explained in detail to Yang Guang the classification system for CNC workshop operators in order to free him from the tedious work of front-line machine operation.

What Yunfei means is that the top technicians are Yang Guang and Wu Zhongda, who are responsible for the daily management of the entire factory and understand the needs of customers, and hand over with other departments; the second level is the parts that need to be produced according to the drawings. The process engineer who prepares the process and the preparation of the CNC machining process program; the third level is responsible for the debugging of the CNC machine tool processing program, completes the tool setting, sharpening the tool, the first piece trial cutting, ensuring the quality of the parts and correcting during the processing Worn tools perform basic operations such as tool compensation; the fourth level is the most popular ordinary operator.

Hearing Yun Fei's description, Yang Guang's mouth opened wide.

In this way, the entire CNC workshop does not need too many skilled workers to run.Because the main job of these skilled workers is to debug the programs compiled by the process engineers on the upper level, so as to free them from the first-line production, and do not have to wait for one machine tool to finish processing and install another one.And those workers who are engaged in front-line operations take over the jobs of these skilled technicians to guard the machine tool.

According to Yunfei's model, not only will the processing capacity of the entire factory increase a lot, but the demand for skilled workers will also be reduced to the greatest extent, and the cost will also be reduced a lot. After all, the salary of a skilled worker is at least one Twice as a general worker who knows nothing.

Taking Qingfeng Machinery's more than ten CNC machine tools now, if two shifts are needed, only four skilled workers are enough.

"Master, if we do this, we only need two skilled workers for each shift. Isn't there too many skilled workers in the CNC workshop?" To understand the benefits of dividing workers and jobs in this way, Yang Guang suddenly became distressed.After all, there are far fewer CNC technicians trained by Yunfei.

"This can't be counted as you think. After all, although our factory now says that there are many CNC machine tools, there are also many types. Another thing is that although our factory's business processes a lot of large quantities of parts, but those single-piece small quantities There are also many businesses of complex and high-precision parts. If there are too few skilled workers, we can only give up these businesses that require relatively high personal qualities of workers. These workers are the basis for our future development and growth. Of course, this There will definitely be a lot of people walking inside, so we must choose those relatively stable workers for training. Don't come to the end. They have just been trained and dug away by other factories. At that time, even if they wanted to cry, they couldn't cry." Yun Fei confronted. Yang Guang explained.

The current Qingfeng Machinery has not yet reached the point of saving costs at all costs.After all, CNC machining is just emerging in private factories, and the profit of CNC machining business is still very high, and there is almost no competition.Otherwise, it is impossible for Qingfeng Machinery to develop from two or three worn-out second-hand CNC machine tools to more than ten of the current five types in more than half a year.

In Yunfei's plan, before he left Qingfeng Machinery, the number of wire-cut EDM machines in the entire factory would exceed 30. After all, the machining efficiency of this kind of machine tools is not very high, but it is cheaper.Many parts of Qingfeng Machinery need this kind of machine tool that can only process flat surfaces.CNC lathes are the most important thing. After all, a large number of Qingfeng Machinery’s business is rotating parts, but there are dozens of ordinary lathes in ordinary machining workshops, so the main task of Qingfeng Machinery’s CNC lathes is to deal with large quantities of parts. Carrying out fine turning, as well as processing more complex single-piece and small-batch parts, the plan is to reach 20 CNC lathes by the end of next year.

Due to the high price of the machining center, the price of one machining center is almost equal to three CNC milling machines.The entire Pearl River Delta region is dominated by light industry, and the equipment manufacturing industry cannot be compared with those in heavy industry regions. Therefore, in Yunfei's plan, there will be ten CNC milling machines.The machining center is an inevitable trend in the development of the CNC machining industry in the next 20 years. Although the price is expensive, Yunfei still has a plan to increase to five.

These plans were all planned by Yun Fei to be handed over to Ye Qingfeng by the end of the year.He also knew that just the equipment in his plan would require more funds than the total value of Qingfeng machinery and equipment.Yun Fei does not know whether Wang Qingfeng will agree to his plan. Anyway, the CNC system he copied for later generations has been basically completed. After the Spring Festival, he will arrive at Huadu CNC. Then, as long as it goes well, it will be the time for him to leave Qingfeng Machinery. Up.

This plan has not yet been formed into a written document, but there is only a prototype in his heart.

The reason why Yun Fei wanted to submit to Wang Qingfeng without certainty was that this plan was only to repay Wang Qingfeng's kindness in taking him in.

Out of understanding of Wang Qingfeng, Yun Fei does not think that Qingfeng Machinery will develop much after he leaves, but even so, with the processing capabilities of Qingfeng Machinery now, as long as Wang Qingfeng is not too stupid, he can guarantee fierce competition in the future. Based on the age of.

Since God gave himself the opportunity to come to this era, Yunfei is unwilling to waste this opportunity, and wants to change the situation of later generations of high-end CNC machine tools being monopolized and blackmailed by foreigners.

After all, a large country cannot produce high-end precision CNC machine tools, which is a shame for the entire machinery industry.Yun Fei wants to make the world's own domestic colleagues no longer shame, and now has to start working hard.