Super manufacturing empire

The operation is simple, only for the people who operate the machine tool, not for everyone involved in the production of this equipment.

The more advanced the equipment, the higher the requirements for design, technology, materials, etc. during manufacturing.In the process of use, the main complex workload is transferred to the technical engineers and on-site technicians, such as the process engineer who arranges the process, the 3D designer who processes the product model, the programmer who prepares the processing program, and the on-site technician who debugs the equipment. Wait.

The operator only needs to be responsible for clamping the workpiece, and then press the start button; stay by the side when the equipment is running, and press the red emergency stop button when there is a problem.

This is an industry with increasingly clear specialized division of labor.

Moreover, many numerical control equipment used to produce large quantities of simple parts no longer need operators after they are debugged.Before production starts, only technicians need to prepare molds and tool materials, and the computer itself will control the completion of processing.

But the industrial master machine produced by Yunkai is different. It only needs a 3D modeling technician to assign the 3D model that needs to be processed to the control center, and then tell the control center what shape the blank of the part should be processed. Wherever, just throw the blank directly into the center of the workbench, the manipulator can complete the clamping and disassembly work by itself, and the control center itself will use the infrared scanner installed on the vertical spindle and the bedroom spindle and the manipulator. Scan the status of the blank.

Finally, after calculation by the control center, an instruction was issued to tell the manipulator how to clamp, and the rest was just waiting for the finished product.

This industrial host machine also has the biggest advantage, that is, it does not require liquid cooling, and directly controls the pneumatic workstation to output different air pressures according to the working conditions of different tools for cooling!

This is the dry cooling method currently being studied by all industrial powers in the world, but no country has successfully studied it.

If you want to talk about shortcomings, this industrial master machine has one of the biggest shortcomings-the tool problem!

In any industrial power on the planet, cutting tools are a problem that restricts the development of machining technology.

And Xingmeng No. 9 they have no such problem at all-laser knife!

On the machined laser knife.It is not the kind of high-temperature laser, which is similar to ordinary machining tools. It still uses the cutting method of removing material. As long as the energy is sufficient, it will never wear, because even if there is wear during the processing, the control center will Will automatically compensate for the energy consumed.

The tool problem is the biggest shortcoming of this industrial machine.

But compared to other devices in this world.This is already a god-defying artifact. Every tool position in the tool magazine with hundreds of tools has a signal input device. Once the control center detects that the tool wears out of the set range, it will give an alarm in advance. When the time comes, the operator of the machine only needs to go to the position of the tool magazine behind the machine tool and press the signal button.The tool position will be automatically released when the tool is in the tool magazine. After the staff replaces the tool, the control center will control the tool to move to the spindle tool change position and replace the worn tool.

So as to ensure the machining accuracy.

At present, in the world, there has not been heard of any country’s machining center that can change the tool during the machining process...

Under the personal operation of Zeng Yong and She Hongwen, the hundreds of tool positions in this machining center were quickly installed with knives.In order to ensure the universal use of tools and tool holders, the tool of the industrial master machine adopts the bt50 tool holder which is most commonly used in machining centers in the world.

"Boy. Are you sure there will be no accidents?" After all the knives were installed, She Hongwen ran to Yun Kai who was grabbing his hair in front of the console and asked.

Yunkai doesn't know how to operate this thing!

"What can be the problem? Wait a minute, let me see what the instructions say..." Yunkai has a perfect process in his mind for the assembly of electrical circuits, but Xingmeng 9 did not give him the technology to operate.

With the existence of Base No. 003, it is no longer necessary for this industrial mother machine to slowly produce some more advanced equipment to improve manufacturing capacity level by level.In other words, this industrial base machine is no longer useful for the Star Dream 9 and the others.

and so.Whether Yunkai will operate or not has become unimportant.

Seeing that Yunkai came to read the operation manual before the operation, She Hongwen felt that he was going to be messy.And all the masters who were watching to see the performance of this heaven-defying artifact also showed movements that were about to faint.

"Understood, after the tool is installed, you must press this green start button to let the tool be entered into the control center first..." The manual is not complicated, only as thick as a finger, Yunkai quickly turned to the completion of the installation What should I do after the tool.

"Old Zeng. Have you finished installing?" Yun Kai saw that Zeng Yong was still behind, and immediately stopped the finger he was about to press on the green start button.

Seeing Zeng Yongman running over in sweat, Yun Kai pressed the button without hesitation. He did not see the moment his finger touched the green button.The onlookers all around suddenly looked nervous, for fear that the knives would not fall...

"Papa......" The sound has been rushing, everyone looked at the industrial machine, and the chain-type tool magazine on the side of the column moved quickly.

It stopped in less than two minutes.

"That's it?" Everyone was stunned, and it took a while to react, and She Hongwen asked Yun Kai suspiciously.

The work of this pair of knives can be completed in just over a minute?

"It's over, all the data of these props have been entered here, you see, this form, the diameter, size, and even the material of each knife have been entered into this control center..." Yun Kai was also dumbfounded.

This operation is too simple, right?If there are such equipment all over the country, how many masters in China will be unemployed?How many workers will lose their jobs?

"This is the credit for the thumb-sized laser tool setting instrument you installed in the middle of the two spindles?" This thing is a bit too advanced, and it is even so advanced that no one can accept it.

"It's not just the function of the tool setting instrument. Didn't you see that the two manipulators on the tool magazine moved? The infrared probe and the mechanism detector on the manipulator were involved in the work, otherwise the correct position would not be corrected at all! "Yun Kai will never tell the people around him who are staring at him confusedly. In fact, he himself is not sure which places are involved in the work.

Most of the parts provided by Xingmeng 9 are relatively small things. Yunkai knows the name and the installation location.But I don't know the function at all.At first, the drawings Xingmeng 9 provided to him contained a detailed introduction, but he had never read it seriously.

"Look for a rough piece. Uncle Deng has said that practice is the only criterion for testing truth. After processing a part, you can know if this thing is a magical tool..."

The most effective inspection for an advanced industrial equipment is the actual production process.

Only with the processing effect can the most obvious understanding of the precision performance and processing capacity of the equipment.As a master who has been a master for several years, Yun Kai knows that there is only processing.And it takes a long time to process to see the performance of the equipment.

"Come on an impeller?" Zeng Yong asked Yun Kai with his teeth.

The impeller in the 101 base is a key component of a new generation aircraft engine jointly designed and developed by the 132 factory and the 611. If there is no accident, the engine assembled with this impeller will be used on the domestic F-20 that uses imported engines.

These impellers are used for testing anyway, even if the processing is scrapped, it does not matter, and it will not affect the production task.

"Okay. Do you have a 3D model? If you have one, copy the program. Now you can model it, and you won't be able to figure it out in a few hours..." Yun Kai said calmly.

In CNC machining, three-dimensional modeling is a necessary skill for any technician.

Some complex three-dimensional surfaces are constructed from a lot of points. The more data points are taken on that curve when modeling.The precision of the processed parts will be higher.Especially in the aviation and aerospace industries, sometimes modeling is to continuously input tens of thousands of points on the same curve.

Take the keel of the integral wing of the J-10 wind tunnel test as an example. This is an irregular elliptical cross section. According to the design requirements, the overall width of the closed curve at this section is only about 60 cm, and the circumference is not. It will be more than 1.4 meters, that is, on the curve with a length of four meters, the minimum requirement for data points to be taken is 2,400.

None of these data can be wrong.If something goes wrong, the processed wings are scrapped!

Therefore, in some large-scale high-precision equipment manufacturing plants, there is a huge design team, and there are special proofreaders and data entry personnel.

The requirement of the impeller is higher than the requirement of the whole wing used to blow the hole, and more points are taken from it.If they were asked to perform three-dimensional modeling of processed parts on site before processing, Yun Kai said that for a few hours, it would be impossible to figure out.The time to input data and check the data will not be short!

"How could it not? We have dozens or hundreds of management and technical personnel here. As soon as these drawings arrive, they will definitely have to get the three-dimensional model. You wait, I will copy it for you..." Zeng Yong finished Just ran towards the office.

"Yun Kai. This thing is so awesome, how powerful computing power is needed?" After Zeng Yong got the data of the 3D model, She Hongwen asked Yun Kai, who was studying the manual.

This industrial machine does not belong to the country, but Yunkai's Xingmeng Machinery.

In any case, the people at the 101 base dare not dare to experiment with such equipment without training.

Not the value of this equipment, but the importance of this equipment.

"At least it is countless times faster than the most advanced supercomputer on the planet..." Yun Kai doesn't know how powerful this chip was removed from the cannon fodder robot by Xingmeng Nine, but even the most powerful in the world. China’s supercomputers are simply unable to cope with the complex and changeable battlefield environment, so this is simply not comparable.

"..." She Hongwen was speechless, he didn't want to express any emotion about such a thing.

The technologies of these aliens are simply not comparable.

"Come, here, Yunkai, does this control center have a usb interface?" Zeng Yong quickly ran over with a mobile hard drive.

The curved surface of this impeller has several g data!

Such data is basically unimaginable for those who do ordinary processing.

"What nonsense?" Yun Kai ignored the panting Zeng Yong, but grabbed the mobile hard drive from him.Then he clicked on a black button on the console, revealing a thumb-sized hole. Regardless of the direction, Yunkai directly pointed the port of the mobile hard disk at the hole, and then saw a white light drilled out of it. After passing away, Yun Kai threw the mobile hard drive to Zeng Yong, who was stunned next to him.

Soon, a model of a four-blade impeller appeared on the display.

Yun Kai personally went and carried the impeller that had been transported by the soldiers to the blank temporary storage area next to the industrial mother machine to the central area of ​​the workbench.

This is a part made of nickel-based superalloy through powder metallurgy through high temperature and high pressure. It has not been roughed yet, and the overall thickness has a margin of six or seven millimeters.

After processing with an ordinary five-axis machining center, because this material has a large amount of plastic deformation, it needs to go through a lot of processes to enter the final finishing process.

At the end, it is necessary to use artificial finishing methods with high-precision three-coordinates for the final super processing. The production time of an impeller takes more than half a year!

But Yunkai wants to process the impeller on this industrial mother machine at once!

When I returned to the console, the area of ​​the workbench appeared on another display screen. The blank of the impeller was also very clear. Yunkai directly clicked on the top edge of the four blades (this is the touch screen ), and then through the monitoring of the screen, I saw that the manipulator on the edge of the workbench moved. A manipulator clamped the top of a blade, and then raised the impeller.

At the same time, the blank of the impeller overlaps the model to be processed in the area of ​​the middle screen.

The blank begins to become transparent, but the edge contour is very obvious.

This has the same effect as 3D programming software.

While the manipulator is holding the impeller ascends, the vertical spindle has been replaced with a high-speed spindle that was supposed to be used for finishing. When the crowd onlookers did not react, it was originally just a workshop where breathing can be heard. There was already a slight "buzzing" sound inside!

In other words, without any operation, no tool alignment, no parameter setting, nothing, this industrial mother machine has started to automatically select the tool for processing!

ps: The second update today, and the third one. I don’t know if there is any...

There is indeed no status today, and only now did Chapter 2 come out...